Wire Forms

  • .007 to .315 Inches (8mm) In Wire Diameter For Round Wire
  • Up to 2.0 Inches Bar Stock
  • Round, Rectangular, Square & Special-Section Wire
  • Custom Wire Forms Manufactured to Your Specs
Wire Forms
Wire Forms
Wire Forms

Wire Form Design & Prototyping

Recent advances in CNC manufacturing technology have significantly lowered the cost of creating prototypes of complex wire form parts. The CSPI engineering staff gladly assists customers with part design, and we often produce wire form prototypes to help make sure components will fit spatial requirements. Modern prototypes often can be changed and reproduced in minutes, saving time, lowering costs and avoiding design errors.

The extensive variety of equipment we utilize to produce stampings, strip forms and flat springs, combined with our use of form tools, allows CSPI Spring to create complex shapes as well as produce die sets that can be used for cutting, etching, extruding, notching, swedging, stamping and more. Our facilities also offer primary and secondary operation departments, which work to produce short-order flat form components of short-order flat forms.

Whenever possible, metal stampings and flat springs should be designed to bend against the grain of material (i.e. perpendicular to the grain) to improve life expectancy and reduce the risk of fracturing.

 

Wire Form Manufacturing Specifications

While we have listed some of the most common sizes, materials and manufacturing specifications, CSPI Spring provides completely customized production on all wire forms.

If you don't see the wire form part you need listed here, don't hesitate to contact us. Whatever your needs - CSPI Kan-Do It!

Material Shapes & Specifications For Custom Wire Forms

  • .007 to .315 Inches (8mm) In Wire Diameter For Round Wire
  • Up to 2.0 Inches Bar Stock
  • Round, Rectangular, Square & Special-Section Wire
Wire Form  Shapes and Sizes

Common Wire Form Materials

  • Spring Steel
  • High Carbon Steel
  • Low Carbon Steel
  • Nickel Plated Carbon Steel
  • Stainless Alloys
  • Non-Ferrous Metals
  • Elgiloy(R)
  • Hastelloy(R)
  • Monel(R)
  • Inconel(R)
  • Titanium
  • and More
Wire Form Materials
 

Custom Wire Form Materials

As with all CSPI Spring parts, we custom manufacture wire forms to precisely comply to each customer's tolerance specifications. We can produce wire forms out of almost any material shape, although most often wire forms are produced from:

  • rolled round wire
  • flattened round wire
  • rectangular material
  • shaped material
  • tempered wire when wire forms are designed to store and release energy
 

Wire Form Manufacturing Videos

 

This Spring Calculator will assist you with your spring calculations & stress checks.

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